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Most people have been given the impression that
all single-ply membranes are alike and nothing
can be further from the truth. Just because they
are called single-ply membranes does not mean
that they will perform the same. For example,
not all automobiles perform the same but they
all fall under the category of automobiles..
Single-Ply roofing membranes have been
installed on roofing projects for over 25 years.
Some have performed well while others are doing
poorly or are non-existent today, while others
have recently come into the marketplace.
In designing performance characteristics in a
single-ply membrane or single-ply system you
have to keep in mind what elements the material
is going to be subjected to. Roofing membranes
need to perform 24 hours a day, seven days a
week, without resting periods. Roofing membranes
are exposed to UV Rays, rain, snow, hail,
standing water, micro organisms, chemical
pollutants, vast temperature changes, wind and
dynamic flexing, etc.
The expectations of single-ply membranes
should be that the membrane:
- is a waterproofing sheet
- must remain waterproof throughout its
warranty life
- must be non-flammable
- must comply with building codes
- must be easy to work with and repair
- be pliable at different temperatures
(especially extreme cold)
In the past, a wide range of Thermoplastics
and Thermosets have been used for roofing
materials e.g. CPE, EPDM, Hypalon, TPO, PVC &
CPA are just a few.
The single-ply roofing market today is
dominated by TPO, PVC & CPA (co-polymer alloy).
At this time PVC and CPA's are more dominant
with a trend going towards engineered CPA's
because of their customizable nature. Being able
to engineer different membrane alloys to reach
desired performance requirements for various
applications is extremely important and helpful
for the consumer.
TPO's, however, are relatively new and do not
have adequate performance history to make a
concise judgment. There has been some confusion
in the market place regarding TPO's. TPO's, as a
roofing product, have only been around in the
United States since 1993 and "As yet, little is
known about their durability." Ralph M. Paroli,
Technical advisor report Feb/Mar 2000. Recently
GAF recalled its' TPO2 product. According to a
newsletter article from the NRCA dated 6/8/01
"GAF Materials Corp. (GAFMC) has announced that
it will discontinue production of its new
EverGuard® TPO² Plus product… According to GAFMC,
TPO² required greater care during installation,
which meant it did not meet the company's
requirement for being "contractor-friendly." The
TPO² product, according to GAFMC, proved to be
more sensitive to temperatures, weld speeds and
cleaning procedures and, therefore, "created
hassles for experienced contractors." These and
other reasons are due cause to still be a little
skeptical of TPO roofing materials.
On the other hand PVC & CPA's roofing
membranes have been around for over 25 years
with an incredible documented track record.
Below is a table comparison of the leading
typical properties of TPO, PVC & CPA
| Property |
PVC |
CPA |
TPO |
| Seaming |
Hot air or Solvent
weld |
Hot air or Solvent
weld |
Hot air |
| Flexibility |
Excellent, Pliable |
Excellent, Pliable |
Fair, Boardy |
| Repair |
Hot air or Solvent |
Hot air or Solvent |
Hot air if prepared
correctly |
| Colorability |
Standard or Custom
Colors Possible |
Standard or Custom
Colors Possible |
Few Colors Only |
| Hydrocarbon/Oil
Resistance |
Fair |
Excellent |
Poor |
| Chemical Resistance |
Good |
Excellent |
Good |
| Weatherability |
Good |
Excellent |
Excellent |
| Low Temperature Flex |
Good |
Good |
Excellent |
| Scuff Resistance |
Excellent |
Good |
Poor |
| Base Resin |
PVC |
PVC +NBR, KEE etc. |
PP or PO-PP |
| Plasticizer |
Phthalates
Phosphates |
NBR, KEE Phthalates |
EPR or EPDM |
| Flame Retardant |
Small amount needed
Inorganic |
Small amount needed
Inorganic |
High amount needed
Combination |
| Stabilizer |
Only Process:Very
Stable |
Only Process:Very
Stable |
UV unstable: needs
two stabilizers |
| Manufacture |
Reactor |
Reactor |
Reactor/Extruder |
| Operation |
Controlled |
Controlled |
Open |
| Recycling |
Yes |
Yes |
Possible |
IB Roof Systems has had roofs installed for
over 22 years without one material failure. Not
many manufacturers can say that about their
products. The secret to IB Roof Systems success
is their CPA formulation. With this type of
formulation IB Roof Systems has been able to
engineer the perfect blend of polymers and
elastomers to give you a roofing product that
has already proven to withstand some of the
harshest environments from Alaska to Hawaii.
This means that IB Roof Systems CPA membrane
will keep your building dryer longer, save you
money in damage and repairs and give you the
longest lasting roofing system available today.
All IB Roof Systems roofing and decking
membranes are engineered to exceed ASTM
Standards in which all formulations are tested
for aging, chemical degradation, fire-resistance
and microbiological resistance, etc., using
"state - of - the - art" analytical instruments.
Most of IB Roof Systems competitors will not
offer any kind of residential warranty and only
20 years maximum on a commercial building. IB
Roof Systems offers up to a 25-year warranty on
commercial buildings and a lifetime warranty on
all residential projects.
All accessories, flashings, vents, the
roofing membrane, even the screws and plates
that attach the roof, are covered under the
longest comprehensive warranties offered in the
roofing industry. |